We have seen this in random cases....
Of course, the issue of new families parents security badges is still a constant.
However, Sunday my preschool director came in and checked his kids in at 1 kiosk. Somehow, their youngest child's nametag did not print. So when he arrived to pick up that child, he of course showed his picture ID
It is very odd though, not sure if I can translate the frequency of when badges are not printed, but definately an issue nonetheless.